What Makes Copperloy Loading Dock Products Superior?
What is a Copperloy Dock Leveler?
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An edge of dock leveler (EOD) is a great solution for a lower budget when bridging the gap between your dock and a truck bed. They mount directly to the dock face and provide a working range to extend above or below the dock. In contrast to a dock board, EODs are attached to the loading dock. A dock leveler is an ideal solution for trucks backing up to a dock. By simply pulling the levelers handle, it will lift over the top truck height for easy positioning.
The Copperloy edge of dock leveler is an economical solution for applications that do not support the installation of a pit mount lift table or loading docks that serve standard trailer heights. Edge-of-dock levelers are easy to operate and represent an ergonomic and safer alternative to dock plates.
Watch the dock equipment video below to learn more.
What’s the Use?
Dock levelers allow our customers to safely and efficiently unload otherwise difficult freight handling tasks. Use these levelers to correct the height difference between trucks and loading platforms. This helpful tool compensates for 5″ above or below dock levels. To top it off, these heavy-duty products handle capacities of 15,000-30,000 lbs.
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Dock Leveler | Top Benefits
Copperloy levelers are easy to operate. Whether you’re using the handle or the wall-mounted push button, the leveler will fully extend to the height of the trailer bed. This dock leveling tool allows for safe freight handling.
Dock levelers are ideal for limited dock space or when the working range of a full-size, pit-style edge of dock leveler is not necessary. Each leveler is available with hydraulic or mechanical activation (lift).
Durability
Made in the USA, our edge of dock leveler’s design is engineered using a three-dimensional engineering software package. Then, we use our unparalleled steel fabrication skills to provide customers with the highest level of performance.
Easy and Efficient Lifting and Positioning
Our exclusive lift mechanism and spring assembly set the board in place with one-quarter the effort needed to operate conventional edge of dock levelers.
Push Button Operation on Hydraulic Models
All the benefits of the mechanical system are also available in our hydraulic material handling dock leveler models.
Ideal for Retrofit
The Copperloy edge of dock leveler easily mounts to the face of almost any dock. Transition plates and approach ramps are also available.
Safety
Every Copperloy edge of dock leveler is equipped with a safety maintenance strut to secure the unit while performing routine maintenance.
Low Maintenance
Maintenance is reduced to simple lubrication of hinges which come equipped with grease fittings.
Dock Leveler Features
Dock Bumpers
We mount 4″ x 13″ x 10″ molded and reinforced rubber to the steel box frame to protect and preserve bumpers. Optional 4″ x 12″ x 13″ bumper assembly is available as well!
Lift Assist
Dual extension springs make for an easy lift.
Options
Consult the factory for more information on the following add-ons:
- Available Widths include 66″, 72″, 78″, and 84″
- Refer Lip
- Reduced Lip bend
- In-Board Handle Assembly
- Hydraulic Model – 115/230 VAC Single Phase
Truck Bed Distance Above Dock
- Truck Bed Position Above Dock (°)
- 5.0
- 4.5
- 4.0
- 3.5
- 3.0
- 2.5
- 2.0
- 1.5
- 1.0
- 0.5
- 0
- Ramp Grade (%)
- 28.3
- 26.4
- 24.5
- 22.7
- 20.8
- 19.0
- 17.2
- 15.4
- 13.6
- 11.8
- 10.0
- Lip Grade (%)
- 3.1
- 1.4
- -0.4
- -2.1
- -3.9
- -5.6
- -7.4
- -9.2
- -11.0
- -12.7
- -14.4
Truck Bed Distance Below Dock
- Truck Bed Position Below Dock (°)
- 5.0
- 4.5
- 4.0
- 3.5
- 3.0
- 2.5
- 2.0
- 1.5
- 1.0
- 0.5
- 0
- Ramp Grade (%)
- 10.0
- 8.3
- 6.5
- 4.8
- 3.0
- 1.2
- -0.5
- -2.3
- -4.0
- -5.8
- -7.5
- Lip Grade (%)
- -14.4
- -16.3
- -18.1
- -19.9
- -21.8
- -23.6
- -25.5
- -27.4
- -29.3
- -31.2
- -33.1
Dock Leveler Installation
For proper dock level installation, it is absolutely necessary to review the edge-of-dock manual. In turn, users are able to take essential precautions.
To get started, the installer needs to evaluate the health of the dock area and make any necessary repairs. All anchors in use must have a minimum strength in shear of 10,000 lbs force and a minimum of 6,000 lb pullout strength in solid concrete. Also, the dock leveler needs to be in compliance with all local codes.
For additional helpful tips of proper installation, consult with a member of our Copperloy team. Plus, check out the video below and the owners manual!
EOD FAQS
How thick is the steel on the dock leveler?
On our 20k capacity, it is ⅜” thick.
On our 30k capacity, it is ½” thick.
What is the diameter of the edge of dock handle?
1.315″ diameter.
How much force is on the lever?
40-50lbs.
What is the freight class for an edge of dock for shipping?
Freight class 60.
What lip sizes do you have?
On our standard edge of dock, the lip is 14.4″, and on our refer edge of dock, the lip is 16″.
What is the lip projection of a loading dock leveler?
On our standard loading dock leveler, the projection is 12″ and on our refer dock leveler the projection is 14″.
What is the height range on an edge of dock leveler?
+ 0r – 5″.
Can you reduce the bend on your dock leveler?
Yes. we can reduce the bend from our standard 8˚to 5˚. The height range will change to + or – 3″ (not available on our Refer Models).
What Makes Copperloy Loading Dock Products Superior?
For over 50 years, Copperloy has been the leader in manufacturing quality, durable loading dock equipment for material handling.
- A state-of-the-art manufacturing facility inclusive of CNC and robotic technology.
- In-house Engineering staff reviews each job for proper application and structural integrity.
- The technical Sales department works with Engineering and the customer throughout the manufacturing process to ensure the product meets the demands of the application.
Proudly Made in the USA
Challenge us with your difficult application! With our in-house engineering department and complete manufacturing facility, we oversee your project from start to finish. From raw material to finished product, your order is produced within our facility. This unique situation enables us to control every step of the manufacturing process, resulting in a quality product built to last.
Leader of Portable Dock Ramps, Dock Boards, and Dock Levelers
Setting the pace in material handling equipment, Copperloy has been providing quality portable ramps and loading dock equipment for over 50 years. All products are manufactured to meet applicable industry and safety standards. Whether you need dock plates, portable yard and truck ramps, portable loading docks, hydraulic lift tables, or other loading dock equipment, we offer the right equipment for your application.
Portable Truck and Yard Ramps, Loading Dock Boards and Dock Plates
Finding the loading dock equipment you need is easy with our large selection of portable ramps, dock boards, dock plates, and more. Just select the product category you’re most interested in and view our many safe and durable pieces of equipment. From dock lifts and portable ramps to accessories like wheel chocks, we have it all.
In addition to our standard Copperloy products of portable ramps, dock boards, and more, we are equipped to also design and manufacture custom products for portable loading docks. These include custom lift, portable yard and truck ramps, dock boards, dock plates, and loading dock equipment to meet your unique needs.
Learn more about the industries we serve and find out if we can help you with your application. Contact us for additional information about our services and your equipment interests today!
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Copperloy
America's Ultimate Yard Ramp & Dock Equipment
1981 East Aurora Road
Twinsburg, Ohio 44087
P: 330-963-4105 | 800-321-4968
F: 330-963-4111
